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    An Arts and Crafts Side Table






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    Tools and Materials

    The inspiration for this table dates back a century to designs by Gustav Stickley. He defined his furniture philosophy as being “where the beauty lies in simplicity of the wood and of the joints themselves.” To be faithful to the original designs, I built my table from white oak with pegged through-tenons joining the lower stretchers to the legs.
     

    Side table dimensions

    There are many uses for a small table: With slight changes in size, it can sit next to a chair in the family room, serve as a bedside table, or be used as a plant stand. Made from cherry or maple, this design would fit nicely into more modern décor. This is a relatively simple project that uses little material and can be built with common hand tools and machines. So sharpen your chisels and planes and let’s get started.

    This project originally appeared in the September/October 2006 issue of Fine Woodworking (FWW 186).

     

    How to Make

    Lay out the legs and cut the mortises

    click to enlargeQuartersawn and riftsawn

    Much but not all furniture in this style was made from quartersawn white oak with its characteristic ray flecks running across the grain on opposite sides of the board. I chose this type of wood for the prominent top of the table, but for the rest of the piece I used more readily available riftsawn boards. Because three sides of each leg will have near equal exposure to the viewer, I cut and surfaced the legs to size, and then selected the least attractive side of each leg to face inward.

    click to enlargeDimensions

    Plan the legs and mortises: When laying out the mortises, make sure to place them accurately on all the legs and make sure the leg dimensions are identical; this will keep the table square and stable. Because the lower stretchers end in through-tenons instead of the more common blind tenons, remember to mark both sides of the legs using the same side as a reference edge. I lay out the mortises using a marking gauge, a square, and a knife. I prefer a knife to a pencil because it gives greater precision and allows you to set the chisel in the knife cut later for the final paring cuts. These joints will be exposed, so take the time to lay out and cut them precisely.

    click to enlargeCut the mortises

    Start cutting the mortises: There are several ways to cut the mortises. A hollow-chisel mortiser is the quickest method, but lacking this tool I chose to remove most of the waste at the drill press and then clean up the sides and ends with a sharp chisel. (Drilling by hand is an option, but it is important to drill straight and true.) To hold the workpiece securely and to prevent tearout on the bottom side of each leg, make a small fence consisting of two pieces of plywood or MDF glued and screwed at a 90º angle, which gets clamped to the drill-press table.

    click to enlargeDrill out the waste

    Drill out the mortise waste: Install a bit that is slightly smaller than the width of the mortise, center the mortise on the bit, and then drill out the waste, starting at each end. It’s best to use a Forstner bit because you can overlap the holes without causing the bit to wander off course. A second choice is a brad-point bit—cut the holes as close to each other as possible without overlapping.

    click to enlarge

    Clean up the mortise ends: With the leg clamped to the workbench, clean up each end of the mortise using a chisel that matches the mortise width as closely as possible. Keep the chisel off the layout line until the final cut, which should remove only a sliver of wood. Work into the center from both sides, but try to get the cleanest cuts on the visible outside of the leg. With the mortise ends established, use the widest chisel that will fit the length of the mortise to pare the sides. Working with white oak will probably require a mallet and a few trips to your sharpening stones. With patience and determination, you’ll soon have clean mortises.

    Create the upper and lower stretchers

    click to enlarge

    With the legs nearly complete, turn to the upper and lower stretchers. Both pairs are connected with half-lap joints, but the lower stretchers have a curved profile on the bottom edges and terminate in through-tenons. I used a marking gauge, a try square, and a marking knife to lay out the tenons.

    click to enlarge

    Craft tenons on the tablesaw: I cut the tenons using a dado blade on the tablesaw. It is helpful to make test cuts on a piece of scrap the same thickness as the stretchers. Check the fit until it is still a bit fat, and then pare the tenons with a block plane, a shoulder plane, or a chisel. In this way you will get a precise fit and nice clean cuts on the exposed tenon ends. Number each joint when you are done.

    click to enlarge

    Cut the half lap joints: Now mark and cut the half-lap joints in both pairs of stretchers. Work from the center points of each pair and mark the widths of each at the crossing point. Mark for the depth from the top of each stretcher and label which side is to be removed. Using a miter gauge, make multiple passes on the tablesaw to remove most of the waste. Then pare with a chisel to a perfect fit.

    click to enlarge

    Profile the stretchers: To bandsaw the profile on both lower stretchers at once, join them with doublesided tape. The curve also can be cut with a jigsaw—but clamp or tape a piece of scrap to the upper side of the stretcher to keep the cut as clean as possible.

    click to enlargeDovetail stretchers with a handsaw or tablesaw

    Dovetail the upper stretchers: When the upper stretchers are cut to size, saw a dovetail on each end. A handsaw and/or tablesaw can make these cuts, leaving just a bit of chisel work. Cut a 1⁄8-in. shoulder on the lower side. This shoulder can be registered against the side of the leg to transfer the shape of the dovetail to the top of the leg.

    click to enlarge

    Clean up the dovetails: After laying out the mortises in the legs, remove some of the waste on the drill press, and then clamp the leg in a vise and chop away the rest with a chisel. The final work on the top stretchers is to drill and countersink screw holes through which to attach the tabletop. To allow for seasonal movement of the top, elongate the holes in one of the stretchers.

    Make the round tabletop

    click to enlarge

    It is worth spending time at the wood supplier searching for a quartersawn board with a decent amount of ray fleck in it to form the tabletop. Making the top from three well-matched pieces from a single board is better than using two wider but conflicting pieces from different boards. Prepare, glue up, and clamp the pieces.

    click to enlarge

    Use a jig to craft a circular top: There are many ways to cut the circular top. The simplest is freehand, using either a bandsaw or a jigsaw and cleaning up the edge with hand tools and sandpaper. I used the bandsaw, but with a jig that sits in the miter-gauge slot and has a dowel that fits in a hole drilled in the underside of the tabletop. The distance from the side of the jig that touches the bandsaw blade to the dowel equals the tabletop radius. Slide the jig until the front edge of the blade is aligned with the center of the dowel, and insert the stop screw. Rotate the top until the circle is complete. Clean up the edge with a block plane, file, and sandpaper.

    Assembly sequence and finishing

    click to enlarge

    To be historically accurate I decided on a fumed finish, which uses ammonia fumes to darken the oak chemically and is best done with the piece dry-fitted. As for a topcoat, whether you fume the oak or prefer a natural look, it is beneficial to prefinish pieces before assembling them. Sand all surfaces to P220-grit and then carefully wipe a clear finish on all the surfaces that will not be glued, including the ends of each tenon that will protrude from the legs.

    click to enlarge

    Begin base assembly: Begin assembly by preparing the mortises for pinning. I marked the center points of the mortise sides and drilled all the way through using a sharp brad-point bit with a piece of scrap under the leg to minimize breakout. After the stretchers are glued to the legs, you’ll drill into the existing hole and through the tenon before inserting ebony pins.

    click to enlarge

    Finish base assembly: Glue the first pair of legs and stretchers and clamp until dry. Apply glue just to the tenons after they have been partially inserted into the mortises to reduce squeezeout. The second pair overlaps the first, so don’t glue in the second top stretcher until after the two pairs of legs are connected. I drove a screw into the bottom of the lower intersecting stretchers. Photos by Michael Pekovich; Drawings by John Hartman



    jameskelly

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